Sears Custom 10XL Project

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Page 9

       To paint the tractor I used a high performance “hunter green” enamel spray paint which was super easy to use. I shot two coats in close succession before the paint had cured to ensure good adhesion...

       All of the brackets and control rods were also painted and hung up in the shop to cure....

       I also sandblasted all of my hardware in my blasting cabinet (not shown) and painted them to match the chassis.

       I masked off my wheels and painted them with a “regal red” enamel which turned out really well without sandblasting...

       The contrast of green and red really looks nice and served as a nod to my Italian heritage ;0)

       I used a “hammered silver” enamel on some of the tractor parts which were originally zinc plated as seen below...

       At this point all of the parts were organized and prepared for final assembly. Parts were grouped together to eliminate confusion of where they go.

       The next step was to bolt the rear chassis to the front section as seen below...

       Notice the heavy rust pitting under the battery tray (below) due to battery acid leaking. This damage will be covered by the firewall/instrument panel however I did end up patching a slight section that was exposed later on with body filler (not shown).

       My son Vincent helped me for a while with installing the transmission :0)

       I also painted the fan shroud on the Yanmar to better match the color scheme which turned out really nice!

       Most of the hardware was touched up with a brush (not shown) after assembly giving the tractor the appearance it was painted as a complete unit.

       I left some items their original color for contrast which worked out really well.

       I left the pull starter on the engine as it can be used as a backup if the battery has been drained and the starter won’t work...

       I modified the engine oil dipstick so that it can be accessed from the side of the tractor as well as a remote oil drain hose as seen below...

       All of the “electrics”, as the Brits say, were reinstalled at this point.

       To maintain the two-tone look of the tractor I fabricated some instrument panels out of 1/16” thick red FRP fiberglass panels (type GP03) of which can be engraved or labeled later for control functions...

       Everything is moving pretty fast at this point.

       I installed the hood, wheels, seat and hitch assembly to finish off the major components.

       And wow, what an awesome looking machine :0)

       I am quite pleased how this build incorporated all of the features I wanted in a diesel tractor and how well it all fit together under the hood :0)

       I still needed to finish off a few items including the shift decals which were designed in Corel Draw and cut in vinyl on my USCutter plotter...

       The original shift “decal” was a silk screened aluminum plate but the sun bleached off the image so I cleaned the plate and added a vinyl sticker to replace the image.

       The hood decals were also bleached off so I made a set on my computer. I renamed the tractor from “Custom 10XL” to “Custom 4DXL” in reference to the 4 HP diesel engine. I kept the XL because it sounds cool ;0)

       Ultimately these stickers were temporary as I cut three color ones later to replace these...

       The shift decal/placard was installed with stainless screws as seen below...

       There was a high/low/neutral sticker on the fender that also needed to be applied. This would also be replaced with a two-tone sticker later on...

       What a cool looking machine! I couldn’t wait to start using my new tractor around my property.

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